Battery Applications

Our superior foam materials offer a unique combination of insulation, compression performance and flame retardance that make them a clear winner in high purity and lightweight materials for various battery pack applications.

How our foams are used in

battery packs...

Thermal management
Helps to manage heat and improve safety

Compression pads and cell dividers
Protects against vibration and allows cell expansion and contraction

Cushioning
Protects against vibration and impact while maintaining structural Integrity

Gaskets and sealing
Protects against external debris and fluids

How our foams are used in

Why choose Zotefoams materials?

  • Low thermal conductivity for insulation and protection
  • Flame retardant materials for safety
  • Excellent cushioning properties protect against knocks and vibration
  • Outstanding impact protection
  • Desirable compression properties maximise the life of the battery
  • High-purity and cleanliness
Watch our EV battery webinar

Zotefoams materials for battery packs

ZOTEK® T

Lightweight closed cell, crosslinked foams have excellent compression properties and superb resilience after multiple compression cycles. ZOTEK T foams have a wide operating temperature range and are easily thermoformed.

Use for:

  • Compression pads
  • Cell dividers
  • Seals and gaskets

More about ZOTEK® T

ECOZOTE® PP

Sustainable lightweight foams are recyclable and include grades tested to UL94HF-1. ECOZOTE PP foams are low density with good compression properties that allow cells to expand and contract when charging without damaging the batteries.

Use for:

  • Cushioning
  • Compression pads
  • Cell dividers
  • Thermal management

More about ECOZOTE®

AZOTE®​ XTRA

Premium durable foam-adhesive-fabric composite barrier material designed specifically for battery applications. AZOTE®​ XTRA provides a thermal and flame barrier tested for over 1 minute at 1000°C.

Use for:

  • Thermal management
  • Compression pads
  • Cell dividers

More about AZOTE®

Plastazote® LD

Lightweight foams help to regulate the temperature of the battery pack and offer protection from vibration. Plastazote LD foams are easily thermoformed and include fire-retardant options and specialist automotive grades.

Use for:

  • Thermal management
  • Cushioning
  • Seals and gaskets

More about Plastazote®

ZOTEK® F

Lightweight technical foams perform well across a wide range of operating temperatures and are chemical resistant. ZOTEK F foams are easily thermoformed and include products that adhere to UL94V-0 fire safety regulations.

Use for:

  • Thermal management
  • Cushioning
  • Compression pads
  • Cell dividers
  • Seals and gaskets

More about ZOTEK® F

EV Battery Webinar

Zotefoams is a leading provider of high-performance, lightweight foams, delivering unmatched quality and innovation to the automotive industry.

Watch our expert-led session exploring how advanced lightweight foams address EV battery challenges—from thermal insulation and vibration damping to compression resilience and water ingress protection.

Watch our webinar

Technical Support

Application Engineering Support

Our experienced Application Engineering team works closely with customers to optimise material selection, design, and processing. From concept to commercialisation, we provide tailored technical support to help you get the best performance from Zotefoams materials in your application.

Request Technical Support

Want to learn more?

Battery Applications Brochure

Our Battery Applications Brochure highlights how Zotefoams’ advanced foam technologies support the performance, safety, and reliability of next-generation battery systems.
Download our Brochure

Three-Stage Manufacturing

Our unique nitrogen expansion manufacturing process delivers pure, uniform and durable materials.
Morea about our process

Sustainability

Our technology and efficient use of raw materials allows us to develop lighter more durable products.
More about Sustainability

Get in Touch

Interested in learning more about our brands and their applications? Contact us today to discover how our high-performance foam can meet your needs.

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