Battery Applications

Our superior foam materials offer a unique combination of insulation, compression performance and flame retardance that make them a clear winner in high purity and lightweight materials for various battery pack applications.

How our foams are used in battery packs…

Thermal management

Thermal management

Cushioning and impact protection

Cushioning and impact protection

Compression pads

Compression pads

Cell dividers

Cell dividers

Seals and gaskets

Seals and gaskets

Why choose Zotefoams materials?

  • Low thermal conductivity for insulation and protection
  • Flame retardant materials for safety
  • Excellent cushioning properties protect against knocks and vibration
  • Outstanding impact protection
  • Desirable compression properties maximise the life of the battery
  • High-purity and cleanliness
Register to attend our EV battery webinar

Zotefoams materials for battery packs

ZOTEK® T

Lightweight closed cell, crosslinked foams have excellent compression properties and superb resilience after multiple compression cycles. ZOTEK T foams have a wide operating temperature range and are easily thermoformed.

Use for:

  • Compression pads
  • Cell dividers
  • Seals and gaskets

More about ZOTEK® T

ECOZOTE® PP

Sustainable lightweight foams are recyclable and include grades tested to UL94HF-1. ECOZOTE PP foams are low density with good compression properties that allow cells to expand and contract when charging without damaging the batteries.

Use for:

  • Cushioning
  • Compression pads
  • Cell dividers
  • Thermal management

More about ECOZOTE®

AZOTE®​ XTRA

Premium durable foam-adhesive-fabric composite barrier material designed specifically for battery applications. AZOTE®​ XTRA provides a thermal and flame barrier tested for over 1 minute at 1000°C.

Use for:

  • Thermal management
  • Compression pads
  • Cell dividers

More about AZOTE®

Plastazote® LD

Lightweight foams help to regulate the temperature of the battery pack and offer protection from vibration. Plastazote LD foams are easily thermoformed and include fire-retardant options and specialist automotive grades.

Use for:

  • Thermal management
  • Cushioning
  • Seals and gaskets

More about Plastazote®

ZOTEK® F

Lightweight technical foams perform well across a wide range of operating temperatures and are chemical resistant. ZOTEK F foams are easily thermoformed and include products that adhere to UL94V-0 fire safety regulations.

Use for:

  • Thermal management
  • Cushioning
  • Compression pads
  • Cell dividers
  • Seals and gaskets

More about ZOTEK® F

Three-Stage Manufacturing

Our unique nitrogen expansion manufacturing process delivers pure, uniform and durable materials.
Morea about our process

Sustainability

Our technology and efficient use of raw materials allows us to develop lighter more durable products.
More about Sustainability

EV battery webinar

Discover how our high-performance foam solutions are powering the next generation of EV batteries—delivering lightweight compression performance, thermal protection, and vibration resistance where it matters most.
Register to attend

Get in Touch

Interested in learning more about our brands and their applications? Contact us today to discover how our high-performance foam can meet your needs.

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