ZOTEK® F OSU
High-performance foams
Lighter, cleaner, more efficient foams offering unique advantages in a host of aviation and aerospace applications
Business Class seats aviation
A150 Right

The world’s lightest closed cell crosslinked foams

Zotek Aviation Product Group
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ZOTEK® F OSU aviation and aerospace grades

Push the boundaries in lightweight aircraft and spacecraft interiors with ZOTEK® F OSU high-performance foams for aviation and aerospace. Combining outstanding Fire, Smoke and Toxicity (FST) properties with exceptional processing versatility, ZOTEK® F is produced from high grade polyvinylidene fluoride (PVDF) polymer and offers weight savings of up to 70% compared to traditional materials.
Approved for use in aviation and space applications
Excellent flammability performance
Resistant to a wide range of chemicals and cleaning processes
Thermally stable up to 160ºC / 320ºF
High dielectric strength.
UV- and nuclear radiation-resistant
Business Class Seating

Seating

Seat shells, soft touch trim, armrests:
ZOTEK® F is a key component in aviation seating. Its outstanding versatility means that it can be formed into complex shapes with ease and bonded with other materials to produce any number of luxurious, lightweight finishes
seating image hexagon
Environmental Control Systems

Environmental Control System

ZOTEK® F is the material of choice for aviation OEMs manufacturing ECS ducting, thanks to its processing versatility. It meets exacting industry standards and delivers impressive weight, noise and cost reductions in ECS applications.

Window seals

Deriving from Zotefoams’ unique manufacturing process, the strength, durability and consistency of ZOTEK® F produces exceptional high-performance in window seal applications and can be formed to the desired shape using a variety of methods.

window seals
Soft Touch Samples
Soft touch trim
ZOTEK® F is at the forefront of developments in seating applications, enabling interior design teams to achieve unique levels of luxury and individuality using this lightest, safest material.
Composite
Composite panels
The perfect lightweight sandwich material: complies with stringent aviation industry standards.
finishes

Close outs and finishes

Luxury with a purpose: address NVH and insulation issues with close outs produced from ZOTEK® F and finishes à la carte.
carpet underlay

Carpet underlay

Walking on air: Zotefoams’ closed cell foams are expanded using pure nitrogen – which makes up 78% of the air we breathe.
Introducing

ZOTEK® F OSU XR

Our strongest, lightest semi-structural material for aerospace interiors

ZOTEK® F OSU XR is an extra-rigid, lightweight closed cell crosslinked foam produced from high grade PVDF polymer. Developed to help reduce the carbon footprint of air travel, ZOTEK® F OSU XR promises exceptional weight savings when replacing traditional choices

XR rigid plastics image
New extra-rigid lightweight OSU foam
Weight
savings
of up to
70%
window seat hex

ZOTEK® F Aviation Grades

Aviation interior grades
Kg/m3
exhibit exceptionally low heat release

ZOTEK® F OSU F

30
ZOTEK® F OSU SR
38

ZOTEK® F OSU R

74
ZOTEK® F OSU XR
120 & 150
General aviation grades
Kg/m3
meeting stringent radiant heat panel requirement
ZOTEK® F 30
30
BMS 8-371D Type 1 grade 2 & AIMS04-14-009 A
ZOTEK® F 38 HT
38
BMS 8-371D Type 1 grade 2.5 & AIMS04-14-009 B
ZOTEK® F 74 HT
74
ZOTEK® F Aerospace grades
Kg/m3
Tested to NASA-STD-6001B
ZOTEK® F 30
30
BMS 8-371D Type 1 grade 2 & AIMS04-14-009 A
ZOTEK® F 40 HT

40

BMS 8-371D Type 1 grade 2.5 & AIMS04-14-009 B

ZOTEK® F 75 HT

75
ZOTEK® F flammability credentials
Test
FAR
Airbus
Boeing
Vertical (12s)
FAR/CS 25.853 (b) App F Pt I (a), (1), (ii)
AITM2-0002B
BSS 7230 F2
Vertical (60s)
FAR/CS 25.853 (a) App F Pt I (a), (1), (i)
AITM2-0002A
BSS7230 F1
Heat Release

FAR/CS 25.853 (d) App F Pt IV

AITM2-0006
BSS 7322
Smoke Density (Flaming & Non-Flaming)
FAR/CS 25.853 (d) App F Pt V
AITM2-0007
BSS 7238
Radiant Heat Panel
FAR 25.856 (a) App F Pt VI
AITM2-0053
BSS 7365
ZOTEK® F flammability credentials

Vertical (12s) Test

FAR
Airbus
Boeing
FAR/CS 25.853 (b) App F Pt I (a), (1), (ii)
AITM2-0002B
BSS 7230 F2

Vertical (60s) Test

FAR
Airbus
Boeing
FAR/CS 25.853 (a) App F Pt I (a), (1), (i)
AITM2-0002A
BSS7230 F1
Heat Release Test
FAR
Airbus
Boeing

FAR/CS 25.853 (d) App F Pt IV

AITM2-0006
BSS 7322
Smoke Density (Flaming & Non-Flaming) Test
FAR
Airbus
Boeing
FAR/CS 25.853 (d) App F Pt V
AITM2-0007
BSS 7238
Radiant Heat Panel Test
FAR
Airbus
Boeing
FAR 25.856 (a) App F Pt VI
AITM2-0053
BSS 7365
Also available for aviation
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